+971-54-465-6191
+971-54-465-6191
marketing@aogsgulf.com

Hydraulic Standard Bolt Tensioner

Catalogue
Hydraulic Standard Bolt Tensioner image

HexForce™ Hydraulic Bolt Tensioners

The HexForce™ standard series offers a versatile and dependable range of hydraulic tensioners designed to tackle a wide variety of bolting tasks with precision and efficiency. Specifically engineered for topside operations, these tensioners excel in securely tightening flanges that adhere to widely used standards, including ANSI, ASME, and API specifications.

Whether handling routine maintenance or critical installations, the HexForce™ lineup delivers exceptional performance and reliability for diverse industrial applications.

SPECIFICATIONS

Maximum Tensioner Load (kN) / (TONF)                 4903 / 500
Minimum Tensioner Load (kN) / (TONF)                  233 / 23.8
Bolt Thread Size (inch) / (metric)                              3/4 - 5 3/4" / M16 - M150
Maximum Pressure (bar)                                            1500


 

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MODEL BOLT THREAD SlZE MAXIMUM TENSlONER LOAD HYDRAULIC
PRESSURE
AREA		 MAX.
PRESSURE		 STROKE DIMENSIONS
(mm)
  inch mm TONF kN mm² bar mm A B C D E F
HFST-11 - M16 233 23.8 1555 1500 12 72 31 64 79.3 44 74
3/4" M20
7/8" M22
1" M24
1-1/8" M27
HFST-12 1-1/8" M27 443 44 2884 1500 15 108 42 89 101.2 58.1 102.1
- M30
1-1/4" M33
1-3/8" M36
1-1/2" M39
HFST-13 1-1/2" M39 791 80 5271 1500 15 136 54 89 116 58 132.47
1-5/8" M42
1-3/4" M45
1-7/8" M48
2" M52
HFST-14 2" M52 1267 129 8445 1500 15 172 65.5 102 119.5 58 162
2-1/4" M56
2-1/2" M64
HFST-15 2-1/2" M64 1830 186 12197 1500 15 200 76 98 131 64 187
2-3/4" M72
3" M76
HFST-16 3" M76 2502 255 16682 1500 15 235 94 125 163 68 218
3-1/4" M80
3-1/2" M90
HFST-17 3-1/2" M90 2629 268 17530 1500 15 245 102 125 148 66 245
3-3/4" M95
4" M100
HFST-18 4" M100 3802 387.7 25349 1500 15 286 122 133 157 73 284
4-1/2" M110
5" M125
HFST-19 5" M125 4903 500 32688 1500 15 335 143 165 191 78 325
5-1/4" M130
5-3/4" M150

HexForce™ Standard Bolt Tensioners

 

Introduction

Ensure the security of your flange connections with our premium flange tensioners, meticulously designed to address both standard and challenging bolting applications. Engineered for endurance, performance, and safety, our tensioners are your trusted solution for efficient and secure flange connections in demanding environments.

 

Applications

  • Standard Flange Connections: Ideal for most ANSI B 16.5, 16.47, and API flange configurations, operating at a maximum pressure of 1500 bar.
  • Custom Solutions for Challenging Scenarios: Perfect for applications with spatial constraints or exceptionally high load demands, with custom-built tensioners tailored to unique project requirements.
  • Harsh Environments: Designed to endure demanding conditions, ensuring reliable performance and long-term durability.

 

Benefits

  • Enhanced Durability: Crafted with industrial-grade materials and suitable surface protection for extended service life in harsh environments.
  • Safety Assurance: Includes a comprehensive Health and Safety Operating Manual with easy-to-follow graphical illustrations for proper usage and maintenance.
  • Expert Support: Dedicated technical support to address inquiries and provide guidance, ensuring user confidence during flange tensioning operations.
  • Adaptability: Optional adaptor sets with interchangeable components to accommodate a wide variety of flange configurations.

 

Features

  • Hydraulic Cylinder: Delivers the necessary force for precise and effective bolt tensioning.
  • Socket, Bridge, and Puller: Essential components for secure connections, stable force dispersion, and efficient tensioning.
  • Cutting-Edge Seal Technology: Prevents leaks and ensures operational integrity, reducing the risk of accidents and malfunctions.
  • Long Stroke Design: Enables efficient and precise bolt tensioning across diverse applications.
  • Optional Adaptor Set: Enhances versatility with interchangeable sockets, bridges, and pullers for broader compatibility.

 

For technical issues and after-sales support, please contact us at marketing@aogsgulf.com or call +971-54-465-6191. Find us in South Asia: Explore our presence and the innovative Hydraulic Bolt Tensioners we offer.

FAQs

Consider bolt material, required preload, proper lubrication, and thread condition to ensure accurate tensioning.

Hydraulic pressure stretches the bolt, allowing the nut to be tightened before releasing pressure to lock tension.

Hydraulic seal leakage is the most frequent issue, often caused by wear or improper maintenance.

Torque tightening using calibrated torque wrenches is the standard method for achieving accurate tension.

Other Resources

Design and Analysis of Hydraulic Bolt Tensioners
Hydraulic Bolt Tensioner: The Ultimate Solution for Precision Fastening
ECITB Mechanical Joint Integrity Courses for Torquing and Tensioning
Hydraulic Bolt Tensioner Problems: 20 Common Problems & Solutions
Design and Analysis of a Hydraulic Bolt Tensioner

Our Hydraulic Bolt Tensioner is now available in Azerbaijan, Kazakhstan, Russia, Turkmenistan, Algeria, Egypt, Libya, Morocco, Sudan, Tunisia, and Nigeria.

Engineered for precision bolting, high-load tensioning, and industrial durability, our bolt tensioners ensure safe, accurate, and efficient bolting solutions across multiple industries, including: Oil & Gas, Power Generation, Petrochemical & Chemical Plants, Mining & Heavy Equipment, Shipbuilding & Marine, Steel & Metal Processing, Aerospace & Defense, Construction & Infrastructure, Manufacturing & Heavy Engineering

For inquiries and orders, contact us at marketing@aogsgulf.com or +971-54-465-6191

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For over 20 years, AOGS has been a trusted partner in the GCC region, specialising in high-performance tools for torquing, tensioning, lifting, and portable machining.

Business Address:
 PO Box: 91959, D8, Plot-103, Sector-MW5, Mussafah Industrial Area, Abu Dhabi-UAE.


 +971-54-465-6191
  marketing@aogsgulf.com

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